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A key part of arriving at a successful design is choosing PCB materials, component-mounting techniques, and fabrication methods that meet the performance needs of the product being designed while achieving the lowest possible costs. Among the decisions that are part of this process are deciding whether to package a product on one large PCB or several smaller PCBs, whether to spread components out to hold the layer count down or increase layers, move components closer together, and design a smaller PCB, whether to package some components in a multichip module that is then mounted on the PCB, as well as other issues. Part of this decision-making process is arriving at an overall package choice that can be manufactured by the mainstream fabricators and assemblers. Failure to do this will result in excessively high prices and long lead times stemming from the lack of a competitive supplier base from which to choose. At the extreme, where some of the more exotic materials systems are used, there may be as few as one supplier to turn to. In markets where there is substantial price pressure, such as with disk drives and PCs, it is imperative that the design choices be made such that the PCBs can be manufactured at offshore fabricators. Not doing this will place the product at a competitive disadvantage.

Trading Off Number of Layers Against Area Cost of the bare PCB is often a significant contributor to the overall cost of an assembly As the number of layers in a PCB increases, the cost increases A standard practice is to spread components out to make room for the connecting wiring as a way to avoid adding additional wiring layers As might be expected, there is a point at which PCB size grows to where a smaller PCB with more layers yields a more economical solution Determining where this breakpoint is requires some knowledge about the PCB fabrication process Table 134 shows typical costs of four-, six-, and eight-layer 18 in by 24 in standard process panels built at offshore manufacturers This table can be used to calculate the relative cost of PCBs as layer count is increased to reduce area.

While the absolute costs in the table are based on Spring 1995 pricing for Pacific Rim fabricators, the percentage relationships between the costs of panels of various layer counts are a good indicator of relative costs for deciding when to increase layer count and reduce area 13711 Background Information Multilayer PCBs of six or more layers are normally built on standard 18 in by 24 in panels using pin lamination Many four-layer PCBs are built offshore using a process called mass lamination with panels sizes of 36 in by 48 in (four times a standard panel) The pricing of individual PCBs is based on how many PCBs fit on a stanTABLE 134 PCB Panel Process Cost vs Layer Count Price per panel, $ US, Spring 1995 Number of layers 4 mass lam* 4 pin lam 6 pin lam 8 pin lam Panels per mo.

NOTe The DepartmentId specified earlier is in fact a Groovy expression, albeit a very simple one consisting of only the name of an attribute. You can now select the appropriate application module and test it in the ADF Business Component Browser. Select an employee and click the List of Value button to the right of ManagerId. The list of values for a new manager is now restricted to only those employees in the currently selected employee s department.

100 $260 84 113 147 Panels per mo 250 $250 80 108 140 Panels per mo 1000 $240 77 104 135 Panels per mo 5000 $231 74 100 130.

To determine the number of PCBs that will fit onto a panel, allow 0.125 in between PCBs and allow 0.75-in margin on all four sides. Net areas are 34.5 in by 46.5 in and 16.5 in by 22.5 in. For gold plating on connector tips, add up to $2 per PCB. * 36 in 48 in panel. 18 in 24 in panel.

The scheme for doing this is implemented in Program 28-14.