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New machines are designed for speed and the flexibility to handle different odd-form component geometries as well as a variety of circuit board configurations Typically, automated odd-form component placement machines use an overhead gantrystyle positioning system and vision and optics systems underneath the head The emphasis is on placement accuracy given the high component density of surface-mount boards and, in some applications, the use of solder paste-in-hole printing methods for a 100 percent reflow soldering process The component must be placed accurately into the solder paste the first time so that the solder paste is not disturbed, which can result in potential defects Interchangeable grippers and vacuum pickups as well as improved component feeding mechanisms provide greater flexibility for different product types, faster placement rates, and minimum equipment downtime..

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Cleaning The cleaning of assemblies having odd-form components, like the placement of those devices themselves, can occur at one of several points along the assembly process. If the components are placed prior to the principal soldering step, then they will be cleaned along with the rest of the circuit board. The higher temperatures of a Pb-free solder process can make this cleaning step somewhat more difficult, depending on the tenacity of the flux residues. On the other hand, when the odd-form devices are soldered to the circuit board after the primary soldering process has taken place, the subsequent cleaning procedure must take into

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account the other components that are already on the circuit board, particularly potential handling damage. It may be preferred to use a no-clean or low-residue flux to minimize or eliminate the added cleaning step required for the later placement of odd-form components. Because odd-form components are often larger and/or have more complex constructions (geometry and materials), there is an increased likelihood of flux residues becoming trapped in confined areas. Therefore, the cleaning process must be sufficiently thorough to remove residues from those locations on the component. Similarly, it is necessary to verify that the cleaning solution has likewise been removed from those locations as part of the process.

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Process control refers to the capability of repeatedly making product units that meet performance specifications (including long-term reliability) within an allowable frequency of repairable and nonrepairable defects. There are two underpinning premises of process control, which can be described specifically with regards to circuit board assembly: (1) The assembly process is nominally capable of making a circuit board that meets the performance specifications; (2) the equipment and materials set are capable of making those acceptable circuit boards repeatedly. The types of defects, and the frequency of their occurrence, are the metrics for establishing and monitoring the process using statistical process control (SPC). Defects can be detected by visual or machine inspection, or are identified by electrical performance of the assembly (referred to as in-circuit testing). It is beyond the scope of this chapter to provide a detailed explanation of SPC. Rather, there will be a qualitative discussion of process control that addresses those factors affecting circuit board assembly, beginning with defect types in electronic solder joints. Then the discussion will turn to process control as it pertains to the basic assembly steps (e.g., dispensing, pick-and-place, etc.). The various material sets (e.g., circuit board, solder paste, flux, etc.) will be incorporated in the discussion. Also, the use of Pb-free soldering technology will be addressed where applicable. The yield drops that result from an out-of-control process impose significant cost penalties. High production volumes can potentially generate large quantities of defective printed circuit boards before a defect trend is discovered. Therefore, it is critical, first of all, to establish process control and maintain it throughout production and, second, be able to identify product defects, determine the responsible process parameter, and quickly correct the faulty equipment, material, or operation.

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Congratulations! You ve now completed building your business services, although there is nothing to stop you from going back to fine-tune the details as you start assembling your application UI. Having completed this chapter, you should understand more about ADF Business Components validation and how: Validation rules are defined on entity objects. Validation failure can be treated as an error or as a warning. Validation messages can be parameterized. Comparison validators can compare against static values, expressions, and attribute values that are not part of the entity object. List validators can validate against static lists, queries, and view object instances. Data input can be validated to ensure it matches a specific pattern. Groovy can be used to evaluate more complex validation conditions. A Java method can be called as a validator.

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