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Too much adhesive causes it to run on to the solder pads, degrading solderability In the case of solder paste, an insufficient quantity of paste will cause an incomplete joint or, in the worst case, an open circuit An excess of solder paste results in a fillet that is difficult to inspect for solderability or risks formation of short circuits between neighboring interconnections 40333 Component Placement The purpose of the component placement machine also called the pick-and-place machine is to select the proper component, orient it correctly, and then place it on the circuit board, all with degrees of accuracy and precision that minimize defects on the finished product.

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In addition, the component must be placed on the printed solder paste, the dispensed adhesive, or a combination of the two deposits with a controlled pressure or release distance that does not excessively spread out either material or damages the component package Moreover, the placement machine must execute these tasks as quickly as possible in order to maximize the production volume Lastly, the equipment must be sufficiently versatile to address continually changing electronic packages, specifically dimensions and I/O configurations The change to Pb-free solders does not have an explicit impact on component placement machine technology Indirectly, however, the need for alternative surface finishes on both the components and circuit board fiducials, which have different reflectance characteristics, can affect the performance of the vision systems used to locate accurately both the circuit board and the tooling that delivers the component to the board Several machine types are available.

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You ve now seen that ADF Business Components provides some powerful declarative validation features, but what if you require a little more flexibility Script expression validation allows you to write a Groovy expression that returns either true or false to indicate whether the validation passed or failed. This gives you much more conditional control over your validation expression. For example, rather than validating credit limit against a single value, you might decide that the credit limit is based on the customer s income, and so if they have a higher income, then their credit limit is higher.

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The turret-style chip shooter and the gantry-style or flexible fine-pitch (FFP) machines have both been used extensively in the assembly of consumer electronics, telecommunications, mainframe and server computers, as well as for lower volume, high-reliability electronic products However, the demands for even higher production volumes as well as the flexibility to change product lines rapidly have caused manufacturers to consider alternative machine architectures that include high-speed stepper motors and optical sensors as well as highly parallel methodologies that place multiple components at the same time 403331 Turret Systems (Passive Devices) The basic turret or chip shooter has been used to place passive components (ie, capacitors, resistors, etc) since the early development of surface-mount technology A photograph of the turret head and schematic diagram of its operation are shown in Fig 4020 Multiple heads are positioned around a stationary, horizontally rotating turret.

Figure 3-3

A moving feeder carriage positions tape feeders that deliver a component to each head After the part is located in the head, the turret rotates it to a vision processing station where a charge coupled device (CCD) camera acquires an image of the part This image is processed so that the part will be precisely located over the circuit board location As the turret continues rotating, a moving table positions the printed circuit board so that the target location is in position under the turret head to receive the component The part is lowered to the circuit board and released The head rotates to acquire another component, and the cycle repeats itself Listed in Table 403 are general performance characteristics for turret chip placement technology This technology is constantly addressing smaller passive devices (0101 and 01005) as.

FIGURE 40.20 Turret head used to retrieve chip components from a tape and place them on the circuit board. (Photo courtesy of Universal Instruments.)

well as an increased demand for placing bare die (flip-chip) components on more densely populated circuit boards. Equipment manufacturers and users must continually address new package configurations with different I/O geometries. 40.3.3.3.2 Gantry Systems (Active Devices). The gantry-style architecture differs from the turret because the printed circuit board is fixed in place and the moving gantry locates the

TABLE 40.3 Capabilities of Turret Chip Placement Technology Property Part range Part capacity Placement speed Capabilities Range 0201 (English) passive chip devices to 10 mm area-array packages Several hundreds 25,000 40,000 CPH* 1. Handle both chips and small area-array packages. 2. Moving turret and PCB to increase placement speed. 3. Flexibility of using either tape or bulk part supply.

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