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The higher surface tension of the Sn-based, Pb-free solders increases the tendency for opens, bridges, and icicles to form as the circuit board exits the wave A change of flux chemistry as well as adjustments to the take-off angle and conveyor speed have been used to minimize those defects Lastly, a particular problem with Pb-free wave soldering is erosion of the machine parts by the high-Sn alloy compositions Special coatings are put on the impeller, nozzles, baffles, and bath walls to mitigate the erosion process 4027 Paste-in-Hole (Pin-in-Paste) Soldering Very rapid production volumes are realized with inline surface-mount assembly processes In general, the surface-mount assembly process consists of three basic steps: (a) screen printing of solder paste, (b) pick and place of components, and (c) reflow of the solder paste.
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To obtain similar throughputs for through-hole circuit boards, paste-in-hole soldering is being investigated as an alternative to wave soldering Solder is provided to the joint in the form of a paste, using screen or stencil printing, or dispensed from a needle The component is then inserted into the hole In some applications, the parts are inserted into the circuit board and subsequently the solder is dispensed at the hole using a needle and pump Then the assembly is sent through the reflow furnace The primary hurdle with paste-in-hole soldering is supplying a quantity of paste that is sufficient not only to develop a fillet on that side of the joint, but also to fill the hole and, optimistically, create a fillet on the bottom side of two-sided and multilayer circuit boards A second concern for paste-in-hole soldering is the temperature sensitivity of the throughhole components.
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Recall that in wave, selective, or even hand soldering, the temperature rise is confined largely to the leads and circuit board At worst, the component package materials experience only the preheat temperature environment However, in paste-in-hole soldering, components must withstand the soldering temperatures within the reflow furnace Therefore, a conversion to this solder process requires an in-depth review of the allowable temperature range for all of the components 4028 Cleaning The final step in the soldering process is the removal of flux residues from the completed circuit board No-clean fluxes, as the name implies, produce residues that need not be removed from the assembly after soldering The corrosive activators are locked up in a hard, polymerized residue However, no-clean flux residues can potentially interfere with in-circuit testing (probes) and inspection, degrade cosmetic appearance, inhibit rework activities, and lessen the adhesion of conformal coatings.
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In the event that any one of these factors becomes critical, it is best to switch to a cleanable flux than to develop a cleaning process for a no-clean flux Low-solids fluxes (which are not to be confused with no-clean fluxes) are simply formulated with reduced solids content so that very little residue is left on the circuit board Lowsolids flux can be successfully used in wave-soldering and paste-in-hole processes, thereby eliminating the need for a cleaning step However, they are somewhat more difficult to use in hand-soldering processes because the higher temperature of the soldering iron tip can cause premature loss of the activating agent, resulting in poor solderability..
PUB RunMotor(Pin)|WaveLength,period ' toggle the output line, set dira[2..4]~~ ' the three amplifier lines ctra[30..26]:=%00100 'Set this cog's "A Counter" to run PWM ctra[5..0]:=Pin 'Set the "A pin" of this cog to Pin frqa:=1 'Set this counter's frqa value to 1 PulseLen:=0 'Start with position=0 WaveLength:=clkfreq/100 ' time for the pulse width to 10 ms period:=cnt 'Store the current value of the counter repeat 'power PWM routine. phsa:=(-MotPwr+70)*50 'S high pulse for Pulsewidth counts period:=period+WaveLength 'Calculate wave length waitcnt(period) 'to end of wave
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