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Aside from potential hole interference with a hot-solder-dip coating, there is also the need to unpackage and repackage the components, which can potentially damage the leads as well as add to the overall cost of the assembly process 402512 Axial Leaded Components Following the DIP packages is insertion of the axial leaded components, which are taped together at the leads by the manufacturer to prevent damage The taping of the leads conforms to EIA specification number 296-E Examples of axial leaded devices are shown in Fig 404 During the insertion process, the machine cuts the axial components from their tape to ready them for sequencing into the shuttle head The leads on axial devices are typically copper or a Cu-clad, Fe-based alloy material Electroplated Sn-Pb or 100 percent Sn coatings are used to preserve lead solderability.

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UPC-A Barcode Generation in Crystal Reports . KA. Barcode Generator for Crystal Reports is an easy-to-use and robust barcode generation component that allows developers to quickly and easily add barcode generation and printing functionality in Crystal Reports . ... UPC stands for Universal Product Code.

Hot-solder-dipped coatings (Sn-Pb or Pb-free) may be increasingly encountered as a replacement for 100 percent Sn coatings, especially for high-reliability applications The coating thicknesses must be considered when determining the tolerance stack-up between the hole and pin Also, hotsolder-dipped coatings often lack uniformity, increasing in thickness near the end of the lead where molten solder accumulated prior to solidification Choosing the appropriate insertion machine depends on production volume requirements and the mix of products (part density, board sizes, etc) that must be assembled in the factory These factors determine the machine s physical dimensions, placement speed, and parthandling (staging) features..

FIGURE 40.4 Examples of axial leaded devices: (a) axial leaded components; (b) axial leaded components in reels and boxes. (Courtesy of Sandia National Laboratories.)

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To print Upc-A barcode in Crystal Reports , what you need is Barcodesoft UFL ( User Function Library) and UPC EAN barcode font. 1. Open DOS prompt.

Axial leaded components are inserted before radial leaded components because, typically, axial components are smaller overall than radial components. Because the associated tooling size is also smaller, inserting axial components prior to the radial components facilitates the stuffing of higher-density circuit boards. 40.2.5.1.3 Radial Leaded Components. After DIP and axial leaded components, the radial components are inserted into the circuit board. Radial components can vary greatly in size, shape, height, and weight (see Fig. 40.5). The lead finishes types and thicknesses are identical to those of axial leaded components. The possible exceptions are hermetically sealed components, such as active Si chip devices in TO-5 cans, optoelectronic packages, and relays. Such devices typically have low-expansion, Fe-based alloy leads that allow for them to be sealed into the header with a glass-to-metal joint. Although some device manufacturers use a Sn-Pb or 100 percent Sn finish over an electroplated Ni (solderable) layer, other suppliers prefer an Au (protective) finish over the Ni (solderable) layer to provide adequate solderability. In such cases, the Au layer is removed by hot solder dipping in order to prevent Au embrittlement of the circuit board interconnection.

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FIGURE 40.5 Radial leaded components: (a) individually; (b) in taped reels. (Courtesy of Sandia National Laboratories and Universal Instruments.)

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Radial leaded components are taped together at the leads. Radial insertion machines remove the components from the tape and insert them in sequence on to the printed circuit board using a shuttle system similar to that used for other components. The insertion machine tooling for radial components is designed to avoid previously inserted DIP and axial components. 40.2.5.1.4 Odd-Form Components. The odd-form components are the last devices to be assembled on the circuit board. Odd-form components, by definition, are those packages that are not readily addressed by automated assembly because (a) they are used at insufficient volumes on the product to justify machine space or (b) they are of a geometry (shape or size) that lacks the customer demand to justify the machine manufacturer to provide off-the-shelf tooling for them. High-power applications often require a variety of odd-form components, including simply oversized DIP, axial leaded packages, or radial leaded packages. Also, odd-form components include transformers, switches, relays, and connectors. Several of these packages are shown in Fig. 40.6. Unusual package sizes and geometries are often accompanied by unusual lead configurations and materials. It is not uncommon to have Cu- and Ni-based alloy leads, or even leads made of refractory materials such as Mo and Ni.The leads may be round, square, or in the form of ribbons. Irrespective of the lead material or nontypical geometry (which must have the hole geometry addressed at the circuit board design step), it is always required that the leads have adequate solderability. Leads are typically plated with solderable layers (Cu or Ni) and

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FIGURE 40.6 Examples of odd-form, through-hole components and a circuit board assembly. (Courtesy of Universal Instruments.)

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Step 2. Locate the UPC EAN Functions. The functions may be listed under one of these two locations: Functions > Additional Functions > Visual Basic UFLs ...

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